This diploma thesis aimed to explore the potential of 3D printing technology for prototyping complex climbing equipment, specifically a climbing carabiner. The focus was on the process from digital modelling to the physical fabrication of both a plastic and a metal prototype.
A 3D model of the carabiner was designed in Fusion 360, incorporating principles of Design for Additive Manufacturing. The model was then physically realised using Fused Deposition Modelling (FDM) and Selective Laser Melting (SLM) technologies. After printing, basic post-processing steps, such as support structure removal and surface finishing, were performed. The manufactured prototypes were evaluated through visual inspection of the build quality and surface finish, as well as by dimensional measurements for comparison with the original CAD model.
The results confirm that 3D printing technologies, such as FDM and SLM, can be used to produce a geometrically accurate prototype of a climbing carabiner, serving as a physical model for form and fit assessment. Although SLM technology offers promising possibilities for manufacturing complex metal components for climbing equipment, further process optimization and, crucially, rigorous mechanical testing in accordance with applicable standards (e.g., UIAA, EN) are essential to confirm actual functionality and safety for practical use.
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