This thesis focuses on the 3D modeling and 3D printing process of keycaps for a mechanical keyboard that are suitable for everyday use. In the theoretical section we presented the history of computer keyboards, their division and the various profiles in use. The following part involved an examination of the 3D modeling process and a more detailed analysis of 3D printing technologies. Two dominant technologies were compared, namely material extrusion technology and stereolithography, with a particular focus on their application in the production of keyboard keycaps.
The experimental section begins with a description of the collected measurements and the design. It then presents the process of 3D modeling the individual keycaps in Blender and preparing the files for printing in Bambu Studio and 3D Sprint. Prior to final printing, test prints were carried out on the Bambu Lab X1 Carbon and the FabPro 1000 manufactured by 3D Systems. Based on the analysis of the results, the FabPro 1000, which uses stereolitography, was selected to produce the final models.
The necessary post-treatment process was presented in detail. For stereolithography, this includes cleaning with isopropyl alcohol, curing with ultraviolet light, sanding and spray painting the keycaps. The process of printing legends using an inkjet printer is also described. The final section presents the results of the test and final prints, highlighting the product’s shortcomings and possible improvements. The final analysis includes an evaluation of the objectives achieved and a test of the hypotheses.
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