Polysorbates represent one of the most commonly used groups of nonionic surfactants in formulations of biologic drug substances. Their structure consists of a sorbitan core with attached polyoxyethylene units and esterified long-chain fatty acids - lauric acid in the case of polysorbate 20 and oleic acid in polysorbate 80. The degradation of polysorbates occurs through multiple mechanisms, most commonly hydrolysis and oxidation. The breakdown of polysorbates in a formulation results in the loss of surface activity, which is essential for preventing protein aggregation and precipitation. Additional complications arise from degradation products such as free fatty acids, aldehydes, ketones, and peroxides. These can form particles or react with amino acids on the surface of proteins, potentially triggering an immune response to the active substance. The aim of the master’s thesis was to monitor and identify the oxidation products of polysorbate 80 and 20 in model formulations, which were exposed to oxygen, argon, and air over a five-week period. The concentrations in the polysorbate-containing samples were determined using liquid chromatography coupled with a charged aerosol detector and liquid chromatography combined with mass spectrometry. We attempted to induce oxidation by adding 2,2'-azobis(2-amidinopropane) dihydrochloride (AAPH), but the expected results were not achieved, as the oxidation was not sufficienlty triggered.
As expected, polysorbate 80 exhibited a greater diversity of degradation species. The most significant decrease in both polysorbates occurred under the oxygen atmosphere, where the extent of oxidation was most pronounced. For polysorbate 20, degradation was least evident in the argon atmosphere, whereas for polysorbate 80, the air atmosphere showed the lowest degree of degradation. Measurements results revealed a broad range of degradation for polysorbate 80 in the argon atmosphere, indicating a combination of oxidation and hydrolysis processes. Among the 63 identified compounds, we recognized several promising markers of degradation for both polysorbate 20 and 80 degradation.
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