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MIG varjenje odlitkov in ekstrudiranih profilov iz aluminijeve zlitine
ID Turk, Rok (Author), ID Klobčar, Damjan (Mentor) More about this mentor... This link opens in a new window

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Abstract
Pri varjenju ulitkov imamo izzive, saj prihaja do brizganja zaradi vključkov masti, ujetih plinskih mehurčkov in nečistoč, ki pod vplivom visoke energije tako spremenijo svoj volumen, da jih raznese. Prihaja tudi do poroznosti v zvaru, razpok, oz. slabše trdnosti spoja. Testirali smo varjenje odlitka EN AC-43500-T6 s profilom iz aluminijeve litine EN AW-6005-T6, z dodajnim materialom OK Autrod 4043. Pri aluminijevih zlitinah imamo dodatno težavo pri varjenju, ki nam jo povzroča oksidna plast. V začetku naloge je predstavljena teorija o postopku varjenja in o uporabljenih materialih, v nadaljevanju naloge pa skušamo ugotoviti pravilne parametre, načine varjenja in dejavnike pri varjenju, da bo zvar zagotavljal zadostno trdnost ter funkcionalnost. Varjenje poteka po postopku MIG/MAG s tehnologijo CMT. Pri testih je bil glavni povdarek na vplivu obdelanega zvarnega robu in lege gorilnika. Prišli smo do zakljčka, da je bolje da je obdelan ulitek oziroma oba v primeru, da varimo v dveh zaporednih korakih varjenja.

Language:Slovenian
Keywords:varjenje, MIG/MAG varjenje, aluminijeve zlitine, ulitki, ekstrudirani profili, poroznost, tehnologija CMT
Work type:Bachelor thesis/paper
Typology:2.11 - Undergraduate Thesis
Organization:FS - Faculty of Mechanical Engineering
Place of publishing:Ljubljana
Publisher:[R. Turk]
Year:2019
Number of pages:XXII, 66 str.
PID:20.500.12556/RUL-110006 This link opens in a new window
UDC:621.791:621.767:669.715(043.2)
COBISS.SI-ID:16910363 This link opens in a new window
Publication date in RUL:11.09.2019
Views:1979
Downloads:306
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Secondary language

Language:English
Title:MIG welding of aluminum castings and extruded profiles
Abstract:
In the process of welding castings several technological problems arise. Firstly, there is a problem of spraying, when in the presence of high temperatures small grease particles and impurities change their volume and eventually blow up. Secondly, cracks and porosity in welds can occur. The thesis analyses the welding of aluminium castings EN AC-43500-T6 with an aluminium profile EN AW-6005-T6 using filler material OK Autrod 4043. Welding aluminium itself adds an additional problem, the problem of the oxide layer. In the introductory chapters of the thesis the theory of the welding process and the materials used is presented. This is followed by the subsequent chapters on examining the optimal welding parameters, methods and factors, with the goal of a weld achieving sufficient strength and functionality. Welding uses the MIG/MAG process together with the CMT technology. According to the testimony, the main emphasis was on the influence of welding edge treatment in burner positions. We come to the conclusion that it is better for the cast to be machined with each other, in order to change in two consecutive steps.

Keywords:welding, MIG/MAG welding, aluminum alloys, castings, extruded profiles, porosity, technology CMT

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