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ANALIZA IN OPTIMIZACIJA SISTEMA ZA MERJENJE FUNKCIONALNOSTI SESALNIH ENOT
ID PFAJFAR, JURIJ (Author), ID Begeš, Gaber (Mentor) More about this mentor... This link opens in a new window

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PID: 20.500.12556/rul/9ff83936-3d8c-41ea-943e-1cc801bc185b

Abstract
V sodobnih domovih si pri raznih gospodinjskih opravilih pomagamo s množico različnih naprav. V Evropski uniji smo zaradi odvisnosti od omejenih virov energije zavezani k zmanjševanju porabe električne energije in uporabi energijsko učinkovitih aparatov. V nalogi podrobneje obravnavamo standardizirano metodo za preverjanje energijskih karakteristik sesalnikov, ki omogoča tudi samostojno preverjanje karakteristik vgrajenih motorjev – sesalnih enot. Učinkovitost sesalnikov je bila v preteklosti za kupce na trgu sesalnikov drugotnega pomena (trendi so bili čim večja moč in posledično velik podtlak), kar se je spremenilo z uveljavitvijo direktive za okoljsko primerno zasnovo sesalnikov in direktive za označevanje sesalnikov z energijsko nalepko. Uvodoma so na kratko pojasnjene zahteve teh direktiv. Razlikovati moramo med metodami za določitev energijskih razredov učinkovitosti sesanja na različnih podlagah in letne porabe energije sesalnika, ki jih naloga ne obravnava, in metodo za preverjanje energijskih karakteristik sesalnika. Pri tem je očitno, da brez učinkovitega sesalnika / sesalne enote ne moremo doseči višjih energijskih razredov sesanja. V nadaljevanju je predstavljena metoda merjenja karakteristik sesalnih enot po zahtevah standarda IEC 60312. Podrobno smo opisali merilni sistem za merjenje karakteristik sesalnih enot, ki smo ga razvili v Domelu in z letom 2016 tudi nadgradili po novejših zahtevah standarda IEC 60312-1. Z nižjimi močmi sesalnikov za višje energijske razrede je poznavanje merilnega sistema postalo pomembnejše, in sicer predvsem poznavanje vplivov pri meritvi izkoristkov sesalnikov. Izdelana je analiza glavnih vplivnih faktorjev za merjenje karakteristik SE, ki smo jo uporabili za določitev merilnih negotovosti sistema. V avtomobilski industriji je uveljavljena tehnika ocene kvalitete merilnega sistema tako imenovana MSA (Measurment System Analysis), ki pa ima določene pomanjkljivosti pri meritvah vzorcev, ko se ti med merjenjem spreminjajo (v našem primeru nihanje električne moči ). Preverili smo, ali je MSA uporabna pri meritvah na obravnavanem merilnem sistemu. Ena izmed tehnik ugotavljanja kvalitete merilnega sistema in usposobljenosti merilca je tudi medlaboratorijska primerjava, praviloma manj uveljavljena v industrijskih aplikacijah. Spoznanja iz opravljenih analiz in primerjav smo strnili v predloge za izboljšanje kakovosti merjenja. Nekatere izboljšave so že izvedene, nekatere še bodo. Pri preverjanju lastnosti sesalne enote je pomembno poznavanje vplivov dinamike obratovanja motorja, kot so nihanje električne moči, stabilno področje delovanja in v proizvodnji volumen testnega rezervoarja. Pomemben vplivni faktor na električno moč je na novo vpeljana korekcija zaradi vpliva redkejšega zraka na višjih nadmorskih višinah, ki pa ni upoštevana pri postopkih določitve energijskega razreda učinkovitosti pobiranja prahu sesalnika, kar je predstavljeno na koncu naloge. Za razvojnega dobavitelja motorjev za sesalnike, kot je Domel, je pomembno podrobno poznavanje delovanja motorjev in sesalnikov pri raznovrstnih testiranjih funkcionalnosti in energijske učinkovitosti. Obvladovanje kakovosti in razvoj meritev pa dokazujeta naše kompetence in tehnično usposobljenost, kar znajo naši parterji ceniti. Naloga je bila pisana izvedena z namenom, da vrednotimo naše sposobnosti merjenja karakteristik sesalnih enot, kar bo v pomoč pri tekočem delu, kot tudi pri razvoju novih energijsko učinkovitih rešitev. Hkrati pa s tem krepimo zaupanje kupcev v naše proizvode.

Language:Slovenian
Keywords:sesalniki, sesalna enota, energijska učinkovitost sesalnika, analiza merilnega sistema, določitev merilne negotovosti, MSA, medlaboratorijska primerjava, standard IEC 60312-1
Work type:Master's thesis
Organization:FE - Faculty of Electrical Engineering
Year:2016
PID:20.500.12556/RUL-85832 This link opens in a new window
Publication date in RUL:27.09.2016
Views:3125
Downloads:619
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Secondary language

Language:English
Title:ANALYSIS AND OPTIMIZATION OF PERFORMANCE MEASUREMENT SYSTEM FOR VACUUM CLEANER UNITS
Abstract:
In modern households there are many different devices people use to accomplish different domestic chores. The European Union is bound to reducing electricity consumption and usage of energy efficient devices, due to dependency on limited energy resources in the EU. The thesis examined the standardized method of air data verification of vacuum cleaners, which also enables verification of installed vacuum cleaner motors. For consumers, the efficiency of vacuum cleaners available on the market held a secondary role (trends were in favour of the highest suction power and consequently larger vacuum), but that changed with implementation of Directive 2009/125/EC of the European Parliament and of the Council with regard to ecodesign requirements for vacuum cleaners and COMMISSION DELEGATED REGULATION (EU) No 665/2013 of 3 May 2013 supplementing Directive 2010/30/EU of the European Parliament and of the Council with regard to energy labelling of vacuum cleaners. The demands that need to be met, as stated in the Directives, are shortly explained in the introduction. There is a distinction between methods for determination of energy efficiency classes on different surfaces and average annual energy consumption of a vacuum cleaner that this thesis does not examine, and the method for air data verification of vacuum cleaners performance. In doing so, it is obvious that without an efficient vacuum cleaner / vacuum cleaner motor, it is not possible to obtain higher energy efficiency classes. In continuation, the method for vacuum cleaner performance (air data) according to the demands/requirements of Standard IEC 60312 is presented. The measurement system for vacuum cleaner performance that was developed in company Domel, is presented in detail. Since 2016 it has been upgraded according to the newest demands/requirements of Standard IEC 60312- 1. With decreasing electric power of vacuum cleaners in order to comply with higher energy classes, the knowledge of measurement system became more important, especially the knowledge of effects in measurement of vacuum cleaner efficiency. An analysis of key weighting factors for vacuum cleaner performance that was used to determine measurement uncertainties, was prepared. In automotive industry the established technique of assessment of measurement system quality is the so-called MSA (Measurment System Analysis), which does have certain imperfections with sample measurements, when these samples vary during the process of measurement (in our case fluctuation in electric power). We tested if MSA is usable with measurements on selected/depicted measurement system. One of the techniques of verifying the quality of measurement system and laboratory personnel is also interlaboratory comparison, generally less established at industrial level. Findings from executed analyses and comparisons are summed up into suggestions for improvement of measurement quality. Some improvements have already been applied (put into action) and some are still to be done. When testing the features of vacuum cleaner motor, the knowledge of effects during motor operation, such as fluctuation in electric power, stable area of operation and in production, the volume of test canisters, is important. Significant weighting factor on electric power is the newly introduced correction due to influence low air density at higher altitudes, and it was not taken into account with procedure of determining the average annual energy consumption of a vacuum cleaner, and which is depicted at the end of this thesis. For Domel as a development supplier of motors for vacuum cleaners detailed knowledge about the motors and vacuum cleaners in a variety of energy efficiency and functionality testing is important. Quality of measurements proves our competence and technical skills, which our partners know how to value. The task has been written in order to evaluate our ability to measure the characteristics of vacuum cleaner motors, which will help in the ongoing work and also at development of new energy-efficient solutions.

Keywords:vacuum cleaners, vacuum cleaner motor, energy efficiency, measurement uncertainty, measurement uncertainty analysis, MSA, interlaboratory comparison, IEC 60312-1

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