Stainless steel cleanliness significantly affects its castability as well as the surface quality and service properties of the final products. In the production of AISI 304L stainless steel, non-metallic inclusions play an important role. Their number, size and chemical composition depend on the process conditions, slag composition and slag-handling practices during the individual stages of production.
This master’s thesis investigated the influence of slag basicity during argon oxygen decarburisation (AOD) on the cleanliness of AISI 304L stainless steel. Two process routes were compared. In the first route, AOD slag with a lower basicity of 1.2 was used and completely removed after completion of the AOD treatment. A new calcium aluminate refining slag was subsequently formed in the ladle furnace. In the second route, standard AOD slag with a basicity of 1.5 was used, with part of the slag being transferred to the ladle furnace.
Six heats were produced under industrial conditions at the SIJ Acroni steelworks, three using each process route. Chemical analyses were performed on the steel and slag samples, the total oxygen content was determined, and the basicity, optical basicity, sulphide capacity and sulphur distribution ratio were calculated. Steel cleanliness was evaluated by automated analysis of non-metallic inclusions.
The results showed that the standard AOD slag had a more favourable effect on melt cleanliness after treatment in the AOD converter and on desulphurisation efficiency. Nevertheless, during subsequent treatment in the ladle furnace, the process route employing the lower-basicity slag effectively reduced both the number of non-metallic inclusions and the total oxygen content. The final total oxygen content was 45 ppm for the lower-basicity process route and 54 ppm for the standard process route.
The results indicate that the final cleanliness of AISI 304L stainless steel is influenced not only by the basicity of the AOD slag but also by slag-handling practices throughout the entire process route.
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