Integrating ammonia synthesis with solid sorbent based ammonia separation offers an effective route for process intensification by continuously removing ammonia and enhancing efficiency. Among sorbents, metal halides are particularly attractive because they reversibly form ammine complexes with high ammonia capacity and excellent selectivity under process relevant conditions, although their strong affinity for moisture and limited cyclic stability remain major challenges for practical implementation.
This dissertation investigates supported metal halide sorbents for high temperature ammonia separation, with an emphasis on identifying the key factors governing sorption performance, stability, and sorption mechanisms. The work aims to elucidate structure property relationships through comprehensive experimental characterization complemented by a kinetic model.
A systematic evaluation of the influence of support properties on the ammonia sorption performance of MgCl2 impregnated porous supports showed that sorption capacities depend strongly on operating conditions, support acidity, and pore architecture, with 50wt% MgCl2/ZSM 5 (30) and 50wt% MgCl2/USY (500) exhibiting the highest ammonia uptake. The stability and deactivation mechanisms of 50wt% MgCl2/USY (500) were further investigated under humid air and dry cycling conditions. Moisture exposure resulted in significant capacity loss, which could not be prevented by pre ammoniation, while repeated lattice expansion and contraction during ammine complex formation induced structural changes that gradually reduced sorption capacity.
The influence of metal cation (Mg, Ca, Sr) and salt loading in ZSM-5 (1500)-supported metal halides on the high temperature ammonia sorption behaviour was evaluated. MgCl2 demonstrated superior performance due to the higher charge density of Mg2+, retaining an uptake of approximately 1 molNH3/molsalt at 300 °C and 0.8 bar ammonia partial pressure. A microkinetic model accurately reproduced the experimental breakthrough and desorption profiles, providing mechanistic insight into the stepwise formation and decomposition of ammine complexes. Finally, developed sorbent was evaluated in a magnetic heated ammonia synthesis separation system, demonstrating its applicability under representative operating conditions.
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