This diploma thesis presents the design and implementation of a control system for an air-conditioning unit in a new office building of the company TRAC d.o.o. A Raspberry Pi 4 Model B microcomputer running the CODESYS V3.5 software environment is used instead of a conventional industrial programmable logic controller (PLC). Industrial signals are interfaced through a Siemens ET200SP remote input/output system connected via the PROFINET protocol, while communication with the supervisory SCADA system is carried out over OPC UA. The chosen platform is compared with the TIA Portal environment, which the company otherwise uses as standard practice, and its economic and technical suitability for smaller-scale projects with slow process dynamics is justified.
The implementation of the control program is described, including signal acquisition and PID-control. Alarming and protective functions are also presented – freeze protection and dew-point-based condensation protection for the chilled-water piping, calculated using the Magnus formula.
The central part of the thesis covers the experimental identification of the dynamic model of the rotary heat-recovery unit of air-handling unit AHU001. Using open-loop step-response tests at several rotor speeds, a first-order proportional model was identified, whose parameters were used to analytically tune a PI-controller by means of internal model control (IMC). The process gain was found to decrease markedly with increasing rotor speed, which determines the usable control range of the system.
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