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Vpliv parametrov mikrokovanja na dobo trajanja izdelka
ID Janežič, Ivan Janez (Author), ID Šeruga, Domen (Mentor) More about this mentor... This link opens in a new window, ID Oman, Simon (Comentor)

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Abstract
Mikrokovanje je postopek površinske obdelave, pri katerem z udarjanjem kroglic v površino obdelovanca nastanejo tlačne zaostale napetosti, ki izboljšajo odpornost materiala proti utrujanju in podaljšajo dobo trajanja dinamično obremenjenih izdelkov. Ker se procesni parametri v industrijski praksi pogosto določajo izkustveno, je namen naloge raziskati vpliv izbranih parametrov mikrokovanja na nastanek in porazdelitev tlačnih zaostalih napetosti ter na poškodbo materiala. V programskem paketu Abaqus je bila izvedena eksplicitna dinamična simulacija udarcev kroglic v ploščo. Analizirani so bili vplivi kota zadetka, hitrosti kroglic in pokritosti površine. Rezultati simulacij so bili preneseni v statično analizo upogiba, na podlagi katere je bila z uporabo Goodmanove korekcije, Wöhlerjeve krivulje in Palmgren-Minerjevega pravila izračunana poškodba materiala. Rezultati kažejo, da pravokotni udarec povzroči višje tlačne napetosti kot poševni, večja hitrost kroglic poveča predvsem globino njihove porazdelitve, najmanjši razmak med udarci (0,05 mm), ki predstavlja največjo pokritost površine, pa zagotovi najbolj homogeno napetostno stanje. Primerjava modelov z mikrokovanjem in brez njega je pokazala, da mikrokovanje zmanjša poškodbo materiala za več kot 70 %, kar potrjuje ugoden vpliv postopka na dobo trajanja izdelka.

Language:Slovenian
Keywords:mikrokovanje, zaostale tlačne napetosti, utrujanje materiala, metoda končnih elementov, doba trajanja, poškodba materiala
Work type:Bachelor thesis/paper
Typology:2.11 - Undergraduate Thesis
Organization:FS - Faculty of Mechanical Engineering
Place of publishing:Ljubljana
Publisher:[I. J. Janežič]
Year:2026
Number of pages:XX, 54 str.
PID:20.500.12556/RUL-186587 This link opens in a new window
UDC:621.73:620.178.3(043.2)
COBISS.SI-ID:289918211 This link opens in a new window
Publication date in RUL:03.09.2026
Views:230
Downloads:81
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Secondary language

Language:English
Title:Influence of shot peening parameters on component fatigue life
Abstract:
Shot peening is a surface treatment process in which the impact of small shots on the workpiece surface introduces compressive residual stresses, which improve the fatigue resistance of the material and extend the fatigue life of dynamically loaded components. Since the process parameters are often determined empirically in industrial practice, the aim of this thesis is to investigate the influence of selected shot peening parameters on the formation and distribution of compressive residual stresses and on material damage. An explicit dynamic simulation of shot impacts on a plate was performed in Abaqus. The influences of impact angle, shot velocity and surface coverage were analysed. The results were transferred into a static bending analysis, where the material damage was calculated using the Goodman correction, Wöhler curve and Palmgren-Miner rule. The results show that a perpendicular impact produces higher compressive stresses than an oblique one, higher shot velocity mainly increases the depth of their distribution, while the smallest impact spacing (0.05 mm), representing the highest surface coverage, provides the most homogeneous stress state. Compared to the model without it, shot peening reduces material damage by more than 70 %, confirming its beneficial effect on the fatigue life of the component.

Keywords:shot peening, residual compressive stresses, material fatigue, finite element method, fatigue life, material damage

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