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Izboljšava procesa laserskega varjenja toplotnih izmenjevalcev
ID Korenjak, Nejc (Author), ID Bračun, Drago (Mentor) More about this mentor... This link opens in a new window, ID Klobčar, Damjan (Comentor)

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Abstract
Pomen laserskega varjenja v industriji se kaže v visoki natančnosti in majhnemu vnosu toplote. Tehnologija omogoča varjenje tankih in srednje debelih materialov z visoko kakovostjo zvara in minimalnimi deformacijami. Magistrska naloga se osredotoča na vpliv vhodnih parametrov na izhodne parametre laserskega varjenja nerjavečega jekla. Pri optimizaciji tehnoloških parametrov s stališča ekonomičnosti in kakovosti zvara se je izkazalo, da sta ključna parametra moč in hitrost laserskega žarka. Kakovost zvara smo preverjali vizualno glede na obarvanost površine s pomočjo tlačnega preizkusa in mikroskopske analize. Z metodo načrtovanja eksperimentov smo analizirali opravljene meritve tlačnega preizkusa in mikroskopskih meritev. Prikazali smo kriterij sprejemljivosti in izračun mejnih vrednosti izhodnih veličin. Z varjenjem večjih toplotnih izmenjevalcev smo določili čas in ocenili potencialne prihranke zaradi zamenjave stroja za lasersko varjenje oziroma laserske tehnologije. Ugotovili smo, da nam nova tehnologija omogoča višje hitrosti varjenja in boljšo kvaliteto zvara. Primerjali smo varjenje toplotnih izmenjevalcev z 0,8 mm debeline dvojnega plašča ter 2 mm debeline osnovnega plašča na vlakenskem laserju in na CO2 laserju.

Language:Slovenian
Keywords:lasersko varjenje, vlakenski laserji, optimizacija parametrov, tlačni preizkusi, mikroskopske analize
Work type:Master's thesis/paper
Organization:FS - Faculty of Mechanical Engineering
Year:2026
PID:20.500.12556/RUL-185906 This link opens in a new window
Publication date in RUL:22.08.2026
Views:10
Downloads:2
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Secondary language

Language:English
Title:Improvement of the Laser Welding Process of Heat Exchangers
Abstract:
The importance of laser welding in industry is reflected in its high precision and low heat input. This technology enables the welding of thin and medium-thick materials with high weld quality and minimal deformation. The master’s thesis focuses on the influence of input parameters on the output parameters of laser welding of stainless steel. When optimizing technological parameters from the perspective of economic efficiency and weld quality, it became apparent that the key parameters are the power and speed of the laser beam. The quality of the welds was evaluated visually, based on surface color, using a pressure test and microscopic analysis. The design of experiments method was used to analyze the results of the pressure tests and microscopic measurements. Acceptance criteria and calculations of the output variables were presented. By welding larger heat exchangers, process times were determined and the potential savings from switching to a laser welding machine or laser technology were estimated. It was discovered that the new technology enables higher welding speeds and better weld quality. The welding of heat exchangers with a 0,8 mm double wall and a 2 mm base wall was compared using a fiber laser and a CO2 laser.

Keywords:laser welding, fiber lasers, parameter optimization, pressure tests, microscopic analysis

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