This thesis investigates the feasibility of manufacturing a functional gear pump housing by
3D printing with alternative polymer materials as a potential replacement for a conventional
aluminium housing. The main objective was to determine which selected material provides
the most suitable combination of strength, stiffness, deformability, and functional
performance during pump operation. Six materials were tested: PC-PBT, PA6-GF25,
PA6-CF20, PA12-CF15, PA612-CF15, and TPU-CF. Their mechanical properties were
evaluated by tensile testing of standardized specimens. Based on the results obtained,
selected materials were used to manufacture gear pump housings, which were then tested in
a hydraulic system by measuring pressure, flow rate, and temperature. PA612-CF15
achieved the highest average tensile strength of 73.2 MPa. The housing made from this
material also reached the highest pressure among the polymer housings, approximately 109
bar. PA6-GF25 reached approximately 96 bar, while PA12-CF15 reached 57 bar. The
reference aluminium housing was tested at a pressure of up to 200 bar. PA612-CF15 was
identified as the most promising material for further development.
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