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Fusion behavior of pure magnesium during selective laser melting
ID Pal, Snehashis (Author), ID Finšgar, Matjaž (Author), ID Vajda, Jernej (Author), ID Maver, Uroš (Author), ID Brajlih, Tomaž (Author), ID Gubeljak, Nenad (Author), ID Tiyyagura, Hanuma Reddy (Author), ID Drstvenšek, Igor (Author)

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Abstract
This study examined the melting behavior and flowability of pure magnesium during selective laser melting. The potential to increase product density was also investigated. Various combinations of manufacturing parameters were considered. The laser power was gradually increased in different machine runs, with different scanning speeds for each run to vary the energy density (ED). The laser power ranged from 10 W to 75 W, and the scanning speed ranged from 100 mm/s to 800 mm/s. Lower laser powers resulted in poor melting, while higher laser powers produced better melting, with significant differences even when the ED was the same. High EDs between 3.50 J/mm² and 4.30 J/mm² led to a lack of melting at low laser power and to an unstable melt pool with significant spattering at high laser power. In contrast, moderate EDs in the range of 1.40 J/mm² to 2.90 J/mm² resulted in better density at high laser power. Higher scanning speeds helped to avoid the formation of a dense smog cloud and provided sufficient energy in a short time with the aid of higher laser power. Therefore, increasing both laser power and scanning speed improved melting performance and increased product density. The relative product density ranged from 80 % to 96.5 %. Reducing the layer thickness from 50 µm to 25 µm at a laser power of 40 W resulted in the formation of a well-formed melt pool in some areas and significant melt spattering in others, which led to a deterioration in density.

Language:English
Keywords:magnesium, melt pool, laser power, scanning speed, layer thickness, support structure, laser powder bed fusion
Work type:Article
Typology:1.01 - Original Scientific Article
Organization:FS - Faculty of Mechanical Engineering
Publication status:Published
Publication version:Version of Record
Year:2025
Number of pages:10 str.
Numbering:Vol. 71, no. 9/10
PID:20.500.12556/RUL-177378 This link opens in a new window
UDC:621.74:629.052:621.375.826
ISSN on article:2536-3948
DOI:10.5545/sv-jme.2025.1381 This link opens in a new window
COBISS.SI-ID:259535363 This link opens in a new window
Publication date in RUL:22.12.2025
Views:156
Downloads:316
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Record is a part of a journal

Title:Strojniški vestnik
Shortened title:Stroj. vestn.
Publisher:Fakulteta za strojništvo
ISSN:2536-3948
COBISS.SI-ID:294943232 This link opens in a new window

Licences

License:CC BY 4.0, Creative Commons Attribution 4.0 International
Link:http://creativecommons.org/licenses/by/4.0/
Description:This is the standard Creative Commons license that gives others maximum freedom to do what they want with the work as long as they credit the author.

Secondary language

Language:Slovenian
Abstract:
V raziskavi smo proučevali obnašanje taljenja čistega magnezija in pretočnost njegove taline med selektvinim laserskim taljenjem. Raziskali smo tudi vpliv različnih kombinacij procesnih parametrov na povečanje gostote izdelka. Moč laserja smo postopoma povečevali in pri tem spreminjali hitrosti skeniranja za vsako serijo izdelkov, s čimer smo vplivali na vnos energije v talilni process (ED). Moč laserja se je gibala od 10 W do 75 W, hitrost skeniranja pa od 100 mm/s do 800 mm/s. Z nižjimi močmi laserja nismo dosegli zadovoljivega taljenja materiala, medtem ko so višje moči laserja povzročile boljše taljenje, z znatnimi razlikami tudi pri enakih vnosih energije - ED. Visoka energijska gostota - ED med 3,50 J/mm² in 4,30 J/mm² je povzročila pomanjkljivo taljenje pri nizki moči laserja oziroma nestabilen talilni bazen z znatnim pršenjem materiala pri visoki moči laserja. Nasprotno pa so zmerne ED v območju od 1,40 J/mm² do 2,90 J/mm² povzročile boljšo gostoto pri visoki moči laserja. Višje hitrosti skeniranja so pomagale preprečiti nastanek gostega oblaka smoga in s pomočjo večje laserske moči zagotovile zadostno energijo v kratkem času. Zato je povečanje tako laserske moči kot hitrosti skeniranja izboljšalo učinkovitost taljenja in povečalo gostoto vzorca. Relativna gostota vzorcev se je gibala od 80 % do 96,5 %. Zmanjšanje debeline plasti s 50 µm na 25 µm pri laserski moči 40 W je na nekaterih območjih povzročilo nastanek dobro oblikovanega bazena taline, na drugih pa znatno brizganje taline, kar je povzročilo poslabšanje gostote.

Keywords:magnezij, talilni bazen, moč laserja, hitrost skeniranja, debelina plasti, nosilna struktura, lasersko taljenje praškastega sloja

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