A meshless multiscale and multiphysics slice model for continuous casting of steel

Šarler, Božidar (author), Mavrič, Boštjan (author), Dobravec, Tadej (author)

A simple Lagrangian travelling slice model has been successfully used to predict the relations between the process parameters and the strand temperatures in the continuous casting of steel. The present paper aims to include a simple macrosegregation, grain structure and mechanical stress and deformation model on top of the thermal slice framework. The basis of all the mentioned models is the slice heat-conduction model that considers the complex heat extraction mechanisms in the mould, with the sprays, rolls, and through radiation. Its main advantage is the fast calculation time, which is suitable for the online control of the caster. The macroscopic thermal and species transfer models are based on the continuum mixture theory. The macrosegregation model is based on the lever rule microsegregation model. The thermal conductivity and species diffusivity of the liquid phase are artificially enhanced to consider the convection of the melt. The grain structure model is based on cellular automata and phase-field concepts. The calculated thermal field is used to estimate the thermal contraction of the solid shell, which, in combination with the metallostatic pressure, drives the elastic-viscoplastic solid-mechanics models. The solution procedure of all the models is based on the meshless radial basis function generated finite difference method on the macroscopic scale and the meshless point automata concept on the grain structure scale. Simulation results point out the areas susceptible to hot tearing.

• Language: English
• Keywords: continuous casting of steel, slice model, temperature, grain structure, macrosegregation, stress and strain
• Work type: Article
• Typology: 1.01 - Original Scientific Article
• Organization: FS - Faculty of Mechanical Engineering
• Publication status: Published
• Publication version: Version of Record
• Year: 2025
• Number of pages: 16 str.
• Numbering: Vol. 15, no. 9
• PID: 20.500.12556/RUL-173277
• UDC: 621
• ISSN on article: 2075-4701
• DOI: 10.3390/met15091007
• COBISS.SI-ID: 248938755
• Publication date in RUL: 15.09.2025

Record is a part of a journal

• Title: Metals
• Shortened title: Metals
• Publisher: MDPI AG
• ISSN: 2075-4701
• COBISS.SI-ID: 15976214

Licences

• License: CC BY 4.0, Creative Commons Attribution 4.0 International
• Link: http://creativecommons.org/licenses/by/4.0/
• Description: This is the standard Creative Commons license that gives others maximum freedom to do what they want with the work as long as they credit the author.

Secondary language

• Language: Slovenian
• Keywords: kontinuirano ulivanje jekla, model rezine, temperatura, zrnatost, makroizcejanje, napetosti in deformacije