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Izdelava in analiza obrabe prototipnega gonilnega verižnika iz ogljikovih vlaken
ID Hudej, Anže (Author), ID Bergant, Zoran (Mentor) More about this mentor... This link opens in a new window

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Abstract
V diplomski nalogi smo preučevali obratovalne lastnosti prototipnega kompozitnega gonilnega verižnika iz ogljikovih vlaken. Podan je pregled literature o materialih in procesih, ki so bili uporabljeni v postopku izdelave. Poleg teoretičnih osnov o kompozitih smo opisali do sedaj uporabljene materiale komponent, njihove zahteve po trdnosti in delovanje pogonskega sklopa kolesa. Opisan je postopek izdelave kompozitne plošče z utrjevanjem v avtoklavu ter postopek preciznega rezkanja zob verižnika. Verižnik je bil testiran v realnih pogojih, pri čemer smo skupno prekolesarili 4000 km. Pred in med testiranjem smo pregledali drsno površino in profile zob verižnika na izbranih mestih na digitalnem mikroskopu pri 30 in 150-kratni povečavi, z meritvijo obrabe boka zoba in obrabnega volumna. Rezultati kažejo na majhno obrabo, s čimer smo potrdili primernost uporabe in nadaljnjega razvoja. Ugotovili smo tudi za 15 % tišje delovanje pri ubiranju verige kot z verižnikom iz aluminija. V zaključku smo podali oceno primernosti uporabe in nadaljnjega razvoja kompozitnega verižnika ter nova izhodišča za dodatno izboljšanje verižnika s čistejšimi visokotrdnostnimi ogljikovimi vlakni ter izboljšanimi različicami smole.

Language:Slovenian
Keywords:verižnik, kolesarstvo, ogljikova vlakna, prototip, avtoklav, mikroskopiranje
Work type:Bachelor thesis/paper
Typology:2.11 - Undergraduate Thesis
Organization:FS - Faculty of Mechanical Engineering
Year:2024
Number of pages:XX, 50 str.
PID:20.500.12556/RUL-166165 This link opens in a new window
UDC:620.193.95:621.85.051(043.2)
COBISS.SI-ID:223985667 This link opens in a new window
Publication date in RUL:22.12.2024
Views:672
Downloads:216
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Secondary language

Language:English
Title:Fabrication and wear analysis of a prototype carbon fiber reinforced polymer chainring
Abstract:
In this thesis, we investigated the operational properties of a prototype composite carbon fiber chainring. A literature review is presented on the materials and processes used in the manufacturing process. In addition to the theoretical foundations of composites, we described the materials used for previously used component materials, their strength requirements, and the operation of a bicycle drivetrain. The manufacturing process of a composite plate using autoclave curing and the process of precision milling of the chainring teeth are described. The chainring was tested under real-world conditions, with a total of 4000 km being cycled. Before and during testing, we examined the sliding surface and tooth profiles of the chainring at selected points using a digital microscope at 30x and 150x magnification, measuring the flank wear and wear volume. The results indicate low wear, confirming the suitability for use and further development. We also found a 15 % quieter chain engagement compared to an aluminum chainring. In conclusion, we assessed the suitability for use and further development of the composite chainring and provided new starting points for further improvement of the chainring with purer, high-strength carbon fibers and improved resin variantions.

Keywords:chainring, cycling, carbon fiber, prototype, autoclave, microscopy

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