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Uporaba LED svetil za zaznavo zvarnega stika med laserskim varjenjem
ID Kankelj, Tim (Author), ID Jezeršek, Matija (Mentor) More about this mentor... This link opens in a new window

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Abstract
Laserska svetloba je pogosto uporabljena za tehnike osvetljevanja, saj ponuja visoko svetlobno intenziteto in usmerjenost žarka. Ko se svetloba z visoko prostorsko in časovno koherenco odbija od predmeta, katerega hrapavost je velikostnega razreda valovne dolžine, pride do medsebojne interference razpršene svetlobe, kar povzroči naključno porazdelitev intenzitete svetlobe na interakcijski površini, znano kot pegasti vzorec. Običajno sistemi za lasersko daljinsko varjenje pri skeniranju površine ter detekciji zvarnega stika uporabljajo lasersko svetlobo. V ta namen, se uporablja industrijska kamera, na katero ima laserska pegavost podobno negativen vpliv, kot ga ima šum pri meritvah. Vpliva na natančnost določitve središča zaznane zvarne reže kar lahko povzroča neustrezno spojitev obeh varjencev. V okviru magistrskega dela smo preučevali uporabo nizko koherentnih svetil za osvetljevanje območja laserskega varjenja. Ta pristop je bil usmerjen k izboljšanju natančnosti zaznave zvarnega stika, kar je ključna komponenta v postopku varjenja. Naša raziskava je temeljila na hipotezi, da bi lahko uporaba tovrstne svetlobe pomagala zmanjšati neželen pojav laserske pegavosti, ki zmanjšuje kakovost in učinkovitost obdelovalnega postopka. Hipotezo smo preverili s primerjavo natančnosti sledenja isti zvarni reži ob uporabi laserske ter LED osvetlitve različnih valovnih dolžin. Rezultati raziskave kažejo, da je uporaba LED osvetlitve lahko učinkovita pri zmanjševanju laserske pegavosti in ponuja zmožnost bolj natančnega sledenja zvarni reži pri laserskem varjenju.

Language:Slovenian
Keywords:detekcija zvarnega stika, laserska pegavost, lasersko varjenje, LED osvetlitev, nizko koherentna svetila, visoko koherentna svetila
Work type:Master's thesis/paper
Typology:2.09 - Master's Thesis
Organization:FS - Faculty of Mechanical Engineering
Place of publishing:Ljubljana
Publisher:[T. Kankelj]
Year:2023
Number of pages:XXIV, 59 str.
PID:20.500.12556/RUL-148976 This link opens in a new window
UDC:621.791.724/.725(043.2)
COBISS.SI-ID:167587587 This link opens in a new window
Publication date in RUL:02.09.2023
Views:1425
Downloads:103
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Secondary language

Language:English
Title:Utilization of LED lights for detecting weld junction during laser welding
Abstract:
Laser light is often used for illumination techniques due to its high intensity and beam directionality. When light with high spatial and temporal coherence reflects off an object whose roughness is on the order of the wavelength, mutual interference of scattered light occurs. This leads to a random distribution of light intensity on the interaction surface, known as a speckle pattern. Typically, systems for laser remote welding use laser light for scanning the surface and detecting the weld seam. For this purpose, an industrial camera is used, which is adversely affected by laser speckle in much the same way as noise affects measurements. It impacts the accuracy of determining the center of the detected weld seam, which can result in improper joining of both welding partners. As part of the master's thesis, we studied the use of low-coherent lights for illuminating the area of laser welding. This approach aimed to improve the accuracy of weld seam detection, a crucial component in the welding process. Our work was based on the hypotesis that using such light could help reduce the unwanted phenomenon of laser speckle, which decreases the quality and efficiency of the processing procedure. We tested the hypothesis by comparing the tracking accuracy of the same weld seam using laser and LED illumination of different wavelengths. The research results indicate that using LED illumination can be effective in reducing laser speckle and offers the ability to accurately track the weld seam in laser welding.

Keywords:weld seam detection, laser speckle, laser welding, LED illumination, low-coherence light source, high-coherence light source

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