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Izdelava podstavka varilnega robota
ID Hadalin, Nik (Author), ID Klobčar, Damjan (Mentor) More about this mentor... This link opens in a new window, ID Trdan, Uroš (Co-mentor)

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Abstract
Diplomsko delo obravnava varjenje MIG/MAG že izrezanih kosov iz konstrukcijskega jekla S235, z varilno žico VAC 60, v zaščitnem plinu Ferroline C18. Zavariti je bilo treba dva podstavka, enega za dvoosno vrtljivo mizo in enega za varilnega robota. Pri eksperimentalnem delu je bil najpomembnejši del beleženje časa varjenja in merjenje dolžine varov, saj smo na osnovi teh podatkov dobili informacije za nadaljnje izračune stroškov varjenja. Na podlagi preliminarnih testov smo določili varilne parametre. Poleg tega smo naredili makrobrus izbranega zvara in vizualno kontrolo vseh ostalih izdelanih zvarov na podstavkih. Ocenili smo delež kakovostnih zvarov, ki jih je 86 %, in slabih zvarov, 14 %. Te smo po potrebi tudi popravili. Iz izračuna stroškov smo ugotovili, da najvišje stroške predstavlja strošek dela in obratovanja, ki zavzema 90 % celotnega stroška varjenja. Znatno manjši so ostali stroški, kjer še vedno prevladuje poraba dodajnega materiala s 5,5 %. Tretji največji delež obsega strošek porabljenega zaščitnega plina s 3,5 %, najmanjši vpliv na končni strošek pa ima strošek porabljene energije z 1 %. Prav tako se nam je zaradi povišane cene materialov končni skupni strošek povečal za 4,8 %.

Language:Slovenian
Keywords:varjenje MIG/MAG, kotni vari, VAC 60, hitrost varjenja, stroški varjenja, digitalni mikroskop
Work type:Bachelor thesis/paper
Typology:2.11 - Undergraduate Thesis
Organization:FS - Faculty of Mechanical Engineering
Place of publishing:Ljubljana
Publisher:[N. Hadalin]
Year:2023
Number of pages:XXII, 59 str.
PID:20.500.12556/RUL-148663 This link opens in a new window
UDC:621.791.754:669.14(043.2)
COBISS.SI-ID:168228867 This link opens in a new window
Publication date in RUL:29.08.2023
Views:161
Downloads:33
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Secondary language

Language:English
Title:Manufacturing the base of the welding robot
Abstract:
This diploma thesis discusses welding MIG/MAG of pre-cut S235 structural steel pieces with VAC 60 welding wire under Ferroline C18 shielding gas. It was necessary to weld two bases, one for the two-axis rotary tables, and one for the welding robot. In the experimental work, the most important part was recording the welding time and measuring the length of the welds, because based on this data we got information for further calculations of welding costs. Based on preliminary tests, we determined the welding parameters. In addition, we made a macrosamples grinding of the selected weld and a visual inspection of all the other welds made on the bases. We estimated the proportion of quality welds, which is 86 % and 14 % of lower quality welds, which were additionally repaired. From the cost calculation, we find that the largest cost is the cost of work and operation, which takes up to 90 % of the total welding cost. Other costs are significantly lower, where the consumption of filler material still dominates with 5,5 %. The third largest cost presents the cost of used shielding gas with 3,5 %. And the least impact on the final cost is the cost of consumed energy with 1 %. Also, due to the increased price of materials, our final total cost increased by 4.8 %.

Keywords:welding MIG/MAG, angle weld, VAC 60, welding speed, welding costs, digital microscope

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