When testing the capacity of a Li-ion battery, a large amount of energy must be removed from the battery. The dissipation of this energy can be a problem and can limit the speed of testing. This thesis addresses the design of a battery tester, which uses an alternative discharging method. Instead of converting the energy to heat, it uses a switching converter to transfer the energy into another battery. The converter is based on the bi-directional buck-boost converter topology. Such a circuit is symmetrical and can operate as a buck, boost, or a buck-boost converter, enabling the transfer of energy in both directions, supporting both charging and discharging.
For controlling the converter an STM32F401CCU microcontroller is used. It is most known for its use on the cheap and readily available Blackpill development boards.
Evaluation of the tester showed that it can operate with Li-ion batteries with a nominal voltage from 3.7 V to 11.1 V and can, in most cases, discharge the battery with 5 to 10 times less losses, compared to a tester using a linear load. When operating in buck/boost mode the efficiency was lower, but still above 60 %.
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