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Developments towards a multiscale meshless rolling simulation system
ID Hanoglu, Umut (Author), ID Šarler, Božidar (Author)

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Abstract
The purpose of the present paper is to predict the grain size of steel during the hot-rolling process. The basis represents a macroscopic simulation system that can cope with temperatures, stresses and strains of steel in a complete continuous rolling mill, including reversible pre-rolling and finishing rolling with several tenths of rolling passes. The grain size models, newly introduced in the present paper, are one-way coupled to the macro-scale calculations performed with the slice model assumption. Macroscale solution is based on a novel radial basis function collocation method. This numerical method is truly meshless by involving the space discretization in arbitrarily distributed nodes without meshing. A new efficient node generation algorithm is implemented in the present paper and demonstrated for irregular domains of the slice as they appear in different rolling passes. Multiple grain size prediction models are considered. Grain size prediction models are based on empirical relations. Austenite grain size at each rolling pass as well as the ferrite grain size at the end of rolling are predicted in this simulation. It is also shown that based on the rolling schedule, it is highly likely that recrystallization takes place at each pass throughout a continuous rolling mill. The simulation system is coded as a user-friendly computer application for industrial use based on programming language C# and an open source developer platform NET and runs on regular personal computers the computational time for a typical rolling simulation is usually less than one hour and can thus be straightforwardly used to optimize the rolling mill design in a reasonable time.

Language:English
Keywords:meshless methods, radial basis functions, hot rolling, steel, recrystallization, austenite grain size, ferrite grain size
Work type:Article (dk_c)
Typology:1.01 - Original Scientific Article
Organization:FS - Faculty of Mechanical Engineering
Year:2021
Publication status in journal:Published
Article version:Publisher's version of article
Number of pages:25 str.
Numbering:Vol. 14, iss. 15, art. 4277
PID:20.500.12556/RUL-136000 This link opens in a new window
UDC:519.6:621.771.2:669.14
ISSN on article:1996-1944
DOI:10.3390/ma14154277 This link opens in a new window
COBISS.SI-ID:72029955 This link opens in a new window
Publication date in RUL:06.04.2022
Views:110
Downloads:50
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Record is a part of a journal

Title:Materials
Shortened title:Materials
Publisher:Molecular Diversity Preservation International
ISSN:1996-1944
COBISS.SI-ID:33588485 This link opens in a new window

Licences

License:CC BY 4.0, Creative Commons Attribution 4.0 International
Link:http://creativecommons.org/licenses/by/4.0/
Description:This is the standard Creative Commons license that gives others maximum freedom to do what they want with the work as long as they credit the author.
Licensing start date:01.08.2021

Secondary language

Language:Slovenian
Keywords:brezmrežne metode, radialne bazne funkcije, vroče valjanje, jeklo, rekristalizacija, velikost avstenitnih zrn, velikost feritnih zrn

Projects

Funder:ARRS - Agencija za raziskovalno dejavnost Republike Slovenije
Project number:P2-0162
Name:Tranzientni dvofazni tokovi

Funder:ARRS - Agencija za raziskovalno dejavnost Republike Slovenije
Project number:L2-2609
Name:Simulacije vročega valjanja za proizvodnjo jekel vrhunskih kvalitet

Funder:Drugi - Drug financer ali več financerjev
Funding programme:Štore-Steel Company

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