Optimization of the internal roller burnishing process for energy reduction and surface properties

Nguyen, Trung Thanh (author), Le, Minh-Thai (author)

Improving the surface quality after burnishing operation has been the subject of various published investigations. Unfortunately, the trade-off analysis between the energy consumption and surface characteristics of the internal burnishing has been not addressed due to the expensive cost and huge efforts required. The objective of the present work is to optimize burnishing factors, including the spindle speed, burnishing feed, depth of penetration, and the number of rollers for minimizing the energy consumed in the burnishing time, as well as surface roughness and maximizing Rockwell hardness. An adaptive neuro-based-fuzzy inference system (ANFIS) was used to develop burnishing objectives in terms of machining parameters. The optimization outcomes were selected using an evolution algorithm, specifically the non-dominated sorting particle swarm optimization (NSPSO). The results of the proposed ANFIS models are significant and can be employed to predict response values in industrial applications. The optimization technique comprising the ANFIS and NOPSO is a powerful approach to model burnishing performances and select optimal parameters as compared to the trial and error method as well as operator experience. Finally, the optimal solution can help to achieve the improvements in the energy consumed by 16.3 %, surface roughness by 24.3 %, and Rockwell hardness by 4.0 %, as compared to the common values.

• Language: English
• Keywords: roller burnishing, energy reduction, roughness, Rockwell hardness, optimization
• Work type: Article
• Typology: 1.01 - Original Scientific Article
• Organization: FS - Faculty of Mechanical Engineering
• Publication status: Published
• Publication version: Version of Record
• Year: 2021
• Number of pages: Str.167-179
• Numbering: Vol. 67, no. 4
• PID: 20.500.12556/RUL-128323
• UDC: 621.923.7
• ISSN on article: 0039-2480
• DOI: 10.5545/sv-jme.2021.7106
• COBISS.SI-ID: 69706499
• Publication date in RUL: 08.07.2021

Record is a part of a journal

• Title: Strojniški vestnik
• Shortened title: Stroj. vestn.
• Publisher: Zveza strojnih inženirjev in tehnikov Slovenije [etc.], = Association of Mechanical Engineers and Technicians of Slovenia [etc.
• ISSN: 0039-2480
• COBISS.SI-ID: 762116

Secondary language

• Language: Slovenian
• Title: Optimizacija energijske učinkovitosti in površinskih lastnosti pri notranjem glajenju
• Keywords: notranje glajenje, raba energije, površinska hrapavost, trdota po Rockwellu, optimizacija

Projects

• Funder: Other - Other funder or multiple funders
• Funding programme: Vietnam National Foundation for Science and Technology Development
• Project number: 107.04-2020.02
• Acronym: NAFOSTED