Residual stress and deformation analysis in machining split straight bevel gears

Wang, Bin (author), Yan, Chenxiao (author), Li, Jubo (author), Feng, Peiyao (author), Wang, Shuaipu (author), Chen, Shuo (author), Su, Jianxin (author)

In the machining of split straight bevel gears, the stiffness changes and internal stress are redistributed, which leads to serious deformation of the gear blank after machining. To rectify this problem, q finite element model is established by transforming the processing information of the gear blank into the finite element simulation calculation information, and the gear machining simulation of split straight bevel gear is carried out. Considering the material, design, and machining process of the gear blank, the characteristics and laws of internal stress variation during the gear machining are studied, and the internal mechanism and deformation law of split straight bevel gear are explored. Finally, the gear machining experiment, and the gear blank measurement are carried out. The results show that the deformation law of simulation is consistent with that of the experiment and the deformation characteristics of the split straight bevel gear are consistent with the change law of initial residual stress.

• Language: English
• Keywords: split straight bevel gear, residual stress, machining deformation, finite element model, deformation measurement
• Work type: Article
• Typology: 1.01 - Original Scientific Article
• Organization: FS - Faculty of Mechanical Engineering
• Publication status: Published
• Publication version: Version of Record
• Year: 2021
• Number of pages: Str.114-122
• Numbering: Vol. 67, no. 3
• PID: 20.500.12556/RUL-128200
• UDC: 539.37:621.833
• ISSN on article: 0039-2480
• DOI: 10.5545/sv-jme.2020.7064
• COBISS.SI-ID: 69382147
• Publication date in RUL: 06.07.2021

Record is a part of a journal

• Title: Strojniški vestnik = Journal of mechanical engineering
• Shortened title: Stroj. vestn.
• Publisher: Univerza v Ljubljani, Fakulteta za strojništvo = University of Ljubljana, Faculty of Mechanical Engineering, Univerza v Mariboru, Fakulteta za strojništvo = University of Maribor, Faculty of Mechanical Engineering, Zveza strojnih inženirjev Slovenije = Association of Mechanical Engineers of Slovenia, Gospodarska zbornica Slovenije, Združenje kovinske industrije = Chamber of Commerce and Industry of Slovenia, Metal Processing Industry Association
• ISSN: 0039-2480
• COBISS.SI-ID: 762116

Secondary language

• Language: Slovenian
• Title: Analiza preostalih napetosti in deformacije po obdelavi segmenta stožčastega zobnika z ravnimi zobmi
• Keywords: segment stožčastega zobnika, zobnik z ravnimi zobmi, preostale napetosti, deformacija po obdelavi, model s končnimi elementi, simulacija obdelave, meritev deformacije

Projects

• Funder: Other - Other funder or multiple funders
• Funding programme: National Natural Science Foundation of China
• Project number: 51775171