This thesis focuses on the optimization of an existing hydraulic pressure intensifier. It begins with an explanation of the physical principles behind the intensifier’s operation, along with a review of relevant literature and market analysis. The problem is then defined, followed by the identification and selection of potential solution concepts. For the selected concept, a strength analysis of the pre-tensioned bolted joint and a numerical analysis of the intensifier’s covers were conducted. Both analytical and numerical calculations confirmed the feasibility of the chosen concept. The intensifier’s performance was subsequently tested in a laboratory, where it operated as expected during the functional tests. However, a failure occurred to the piston rod during the durability test. The thesis concludes with suggestions for future work.
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