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Dimenzioniranje in geometrijska optimizacija drsnega ležaja vodne črpalke hladilnega sistema električnih vozil
ID Forjanič, Alen (Author), ID Oman, Simon (Mentor) More about this mentor... This link opens in a new window, ID Nagode, Marko (Comentor)

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Abstract
V nalogi obravnavamo dimenzioniranje drsnega ležaja, vpliv ter primerjavo geometrijske optimizacije delovanja drsnega ležaja z dodanimi aksialnimi kanali v primerjavi z osnovno dimenzioniranim ležajem s ciljem doseganja minimalnega trenja in obremenitve. V prvem delu naloge smo zajeli teoretično ozadje drsnih ležajev in tehnološke zahteve za aplikacijo ležaja. Nato smo geometrijsko dimenzionirali ležaj s pomočjo postopka Raimondi-Boyd za dimenzioniranje drsnih ležajev ter tako določili vse potrebne parametre za doseganje čim manjšega trenja, saj sta nas zanimala tudi življenjska doba drsnega ležaja in njegova učinkovitost. To smo dosegli z določitvijo ustreznega ujema med ležajem in gredjo, ki določa primerno radialno zračnost. Po analitični določitvi parametrov in maksimalnega tlaka smo izvedli še CFD numerično analizo, s katero smo primerjali ustreznost analitičnih rešitev in dokazali, da lahko ob spremembi geometrije z enakim postopkom pridemo do želenih rešitev. V proces smo vključili tudi FSI numerično analizo, s katero smo lahko spremljali obremenitve na ležaju. Postopek smo izvedli na izračunanem modelu, ki je rezultat dimenzioniranja, praktičnem modelu, ki je dobavljiv in se lahko implementira v končni izdelek, ter optimiziranem modelu, ki ga predstavljata modela z aksialnimi utori. S primerjavo rezultatov smo ugotovili, da optimizirana oblika pozitivno vpliva na tlak tekočine, saj se pojavijo nižji tlaki, kar pomeni manjšo obremenitev na ležaj, manjše trenje in daljšo življenjsko dobo.

Language:Slovenian
Keywords:drsni ležaj, mazalno sredstvo, CFD analiza, FSI analiza, geometrijska optimizacija, dimenzioniranje
Work type:Master's thesis/paper
Organization:FS - Faculty of Mechanical Engineering
Year:2024
PID:20.500.12556/RUL-164491 This link opens in a new window
Publication date in RUL:27.10.2024
Views:79
Downloads:22
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Secondary language

Language:English
Title:Design and geometric optimisation of journal bearing of a water pump in the cooling system of electric vehicles
Abstract:
The thesis addresses the dimensioning of journal bearings, the influence of geometrical optimization with added axial grooves, and a comparison with the basic dimensioned bearing with the aim of achieving minimal friction and load. In the first part of the thesis, the theoretical background of journal bearings and the technological requirements for bearing applications are covered. Following that, we geometrically dimensioned the bearing using the Raimondi-Boyd procedure for dimensioning journal bearings, determining all the necessary parameters to minimize friction, as we are ultimately interested in the journal bearing's lifetime and efficiency. This was achieved by determining the appropriate fit between the bearing and the shaft, which defines the proper radial clearance. After the analytical determination of the parameters and maximum pressure, we performed a CFD numerical analysis to evaluate the adequacy of the analytical solutions, demonstrating that the same procedure can yield desired results even with changes in geometry. We also introduced FSI numerical analysis to monitor the loads on the bearing. The process was applied to a calculated model which resulted from the dimensioning, a practical model that is available for implementation in the final product, and an optimized model, represented by the axial groove designs. By comparing the results, we found that the optimized design positively impacts fluid pressure, resulting in lower pressures, reduced bearing stress, decreased friction, and a longer service life.

Keywords:journal bearing, lubricant, CFD analysis, FSI analysis, Geometric optimisation, dimensioning

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