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Analiza in optimizacija procesa dvostopenjskega kovanja z rezanjem v vročem stanju
ID Kalin, Marko (Author), ID Pepelnjak, Tomaž (Mentor) More about this mentor... This link opens in a new window

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Abstract
Diplomska naloga izhaja iz problema, pri katerem je bilo potrebno za podan končni izdelek načrtovati geometrijo odkovka in tehnološki proces utopnega kovanja. Evalvacija tehnološkega procesa je bila izvedena s pomočjo programske opreme QForm UK Cloud 10.2.0, ki omogoča simuliranje različnih preoblikovalnih procesov. Problem je bil obravnavan kot 2D osnosimetričen. Obstoječa rešitev problema, je predstavljala izhodišče diplomske naloge, v kateri je izvedena podrobna analiza obstoječe rešitve in nadaljnja optimizacija geometrije odkovka ter procesa kovanja v skladu z navodili naloge. Rezultat diplomske naloge je izboljšana geometrija odkovka ob smiselnem upoštevanju vpliva temperaturnega raztezanja. Materialni izkoristek predstavljenega tehnološkega procesa znaša 81,4%. K izboljšanju procesa kovanja je bistveno pripomogel popravek začetnih dimenzij surovca, ustreznejša izbira maziva, dvig začetne temperature surovca in uporaba sestavljenih orodij.

Language:Slovenian
Keywords:Kovanje, QForm, Simulacije, Temperatura, Rezanje
Work type:Final paper
Typology:2.11 - Undergraduate Thesis
Organization:FS - Faculty of Mechanical Engineering
Place of publishing:Ljubljana
Publisher:[M. Kalin]
Year:2023
Number of pages:62 f.
PID:20.500.12556/RUL-144824 This link opens in a new window
UDC:519.876.5+621.73(043.2)
COBISS.SI-ID:145290499 This link opens in a new window
Publication date in RUL:15.03.2023
Views:1059
Downloads:153
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Secondary language

Language:English
Title:Analysis and optimization of a two-stage hot forging process with trimming
Abstract:
The diploma thesis is based on a problem in which it was necessary to plan the geometry of the forging and the technological process of hot bulk forging and trimming for a given final product. The evaluation of the technological process was carried out with the help of QForm UK Cloud 10.2.0 software, which enables simulations of various forming processes. The problem was treated as 2D axisymmetric. The existing solution to the problem presented the starting point of the diploma thesis, in which a detailed analysis of the existing solution and further optimization of the geometry of the forging and the forging process was carried out in accordance to the instructions of the thesis. The result of the diploma thesis is an improved geometry of the forging with reasonable consideration of the influence of thermal expansion. The material efficiency of the presented technological process is 81.4%. The correction of the initial dimensions of the blank, a more appropriate choice of lubricant, raising the initial temperature of the blank and the use of compound tools significantly contributed to the improvement of the forging process.

Keywords:Forging, QForm, Simulations, Temperature, Trimming

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