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Optimizacija laserskega mikrovarjenja električnih kontaktov
ID Nanut, Adam (Author), ID Jezeršek, Matija (Mentor) More about this mentor... This link opens in a new window, ID Starman, Bojan (Comentor)

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Abstract
V magistrski nalogi smo raziskali proces laserskega mikrovarjenja električnih kontaktov, saj na proizvodni liniji je bilo relativno veliko izmeta zaradi napake nesimetričnosti zvarov. V ta namen, je bilo potrebno definirati najvplivnejše parametre in posledično optimizirati proces. Najprej smo iz teoretičnega vidika ločili lasersko varjenje na absorpcijo svetlobe in segrevanje materiala. Predstavili smo energijsko bilanco in porazdelitev temperature za primere enostavnejših toplotnih virov. Iz teoretičnih osnov smo nato prešli na simuliranje segrevanja v programskem okolju končnih elementov. Uporabili smo Gaussov intenzitetni profil in dobljene rezultate primerjali z zvari iz eksperimentov. Ugotovili smo, da neglede na čas obsevanja, ki je za naš slučaj v rangu milisekund, porazdelitev moči ima ključni vpliv.

Language:Slovenian
Keywords:laser, mikrovarjenje, absorpcija, intenzitetni profil, metoda končnih elementov, priprava vzorcev
Work type:Master's thesis/paper
Typology:2.09 - Master's Thesis
Organization:FS - Faculty of Mechanical Engineering
Place of publishing:Ljubljana
Publisher:[A. Nanut]
Year:2022
Number of pages:XX, 56 str.
PID:20.500.12556/RUL-142800 This link opens in a new window
UDC:621.791.725(043.2)
COBISS.SI-ID:139522819 This link opens in a new window
Publication date in RUL:26.11.2022
Views:748
Downloads:90
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Secondary language

Language:English
Title:Optimization of Laser Microwelding of Electrical Contacts
Abstract:
In this work, we investigated the process of laser microwelding of electrical contacts, since there was a relatively large amount of waste from the production line due to the asymmetry of the welds. For this purpose, it was necessary to define the most influential parameters and consequently optimize the process. First, from a theoretical point of view, we separated laser welding into light absorption and material heating. We then presented the required energy balance and temperature distribution for some cases of simpler heat sources. From the theoretical basics, we then moved on to simulating heating in a finite element software environment. We used a Gaussian intensity profile and compared the obtained results with welds from the experiments. We found that regardless of the irradiation time, which in our case is in the range of milliseconds, the power distribution has a key influence.

Keywords:laser, microwelding, absorption, intensity profile, finite element method, sample preparation

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