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Večstopenjski globoki vlek geometrijsko zahtevnega preoblikovanca
ID Gregorčič, Rok (Author), ID Pepelnjak, Tomaž (Mentor) More about this mentor... This link opens in a new window

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Abstract
Tradicionalni pristop načrtovanja postopkov preoblikovanja pločevine z globokim vlekom je temeljil na številnih praktičnih preizkusih in optimizacijah. V sodobnem času na pomenu pridobivajo numerični programi, ki omogočajo simulacijo preoblikovalnega procesa in preučevanje vplivov posameznih parametrov na lastnosti preoblikovanca. Prednost numeričnih programov je predvsem v možnosti preučevanja notranjih napetosti. V nalogi smo izdelali simulacijo večstopenjskega globokega vleka geometrijsko zahtevnega preoblikovanca. Z različnimi verzijami simulacije smo preverili vplive radija vlečne matrice, koeficienta trenja in sile držala pločevine na lastnosti izdelka. Pozornost smo namenili gubanju stene izdelka, do katere prihaja v proizvodnem procesu. Preverjali smo lego izbranih točk na vlečencu v diagramu mejnih deformacij za različne vrednosti parametrov. Primerjali smo pozicijo točk v koordinatnem sistemu, za prepoznavanje gubanja stene smo vpeljali nov kriterij. Največji vpliv na nastanek gub ima povečanje radija vlečne matrice. Pri spremembi sile držala pločevine je jasno nakazan trend ali pločevina bolj teži h gubanju ali tvorjenju razpok. Zmanjšanje koeficienta trenja na strani pestiča v obravnavanem primeru ne prinese bistvenih prednosti.

Language:Slovenian
Keywords:večstopenjski globoki vlek, preoblikovanje pločevine, numerične simulacije, elipsoid, napake, orodje
Work type:Master's thesis/paper
Organization:FS - Faculty of Mechanical Engineering
Year:2018
PID:20.500.12556/RUL-105886 This link opens in a new window
Publication date in RUL:22.12.2018
Views:2011
Downloads:527
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Secondary language

Language:English
Title:Multi-stage deep drawing of geometrically complex workpiece
Abstract:
The traditional approach to deep drawing sheet metal forming process planning was based on numerous practical try-outs and optimizations. In modern times, the value of numerical programs which enable the possibility of forming process simulation and the study of individual parameter influence on workpiece properties is increasing. The advantage of numerical programs is primarily the possibility of internal stress study. In this thesis, a simulation of multi-stage deep drawing of geometrically complex workpiece was made. Different versions of simulation examine the influence of drawing die radius, friction coefficient and blankholder force on product properties. Focus was put on the wrinkling of product wall, which was identified also in the production process. The position of selected points on drawn part was examined in forming limit diagram for different parameter values. The comparison of points position in coordinate system was made and a new criterion was introduced to identify the wall wrinkling. The greatest influence on formation of wrinkles has the increase of drawing die radius. When variating the blankholder force the trend whether sheet metal is leaning towards wrinkling or crack formation is clearly indicated. The reduction of friction coefficient on punch side does not return significant advantages in presented case.

Keywords:multi-stage deep drawing, metal forming, numerical simulations, ellipsoid, defects, forming tool

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