This master's thesis explores the development of Jacquard fabric for clothing design following the "zero waste" principle, which aims to eliminate textile waste. The research combines advanced Jacquard weaving technologies with sustainable approaches to garment design. The objective of the thesis was to develop a fabric that incorporates specific patterns tailored to garment shapes during the design phase, thereby reducing the need for additional processing, cutting, and sewing. The use of elastane yarn enables three-dimensional fabric shaping, contributing to a precise fit of garments to the body.
The theoretical part presents the concepts of sustainable fashion, the principles of "zero waste" design, and the significance of digital tools for fabric planning. The research highlights the environmental and economic challenges of the fashion industry and the potential of digitalization to mitigate the negative impact of garment production. It also explains Jacquard weaving processes and the advantages of modern CAD systems, such as Arahne, which facilitate rapid fabric simulation, pattern optimization, and precise planning of final products.
The experimental part includes the development of two garment prototypes made from Jacquard fabrics, produced with minimal waste. The development process involved planning and defining weaving parameters, such as pattern development, material selection, binding techniques, and thread density. Special attention was given to the application of elastane yarn in specific areas of the fabric, enabling the final garment shape to be achieved without additional sewing or cutting. Physical and mechanical analyses confirmed the suitability of the developed fabrics for their intended purpose.
The results demonstrate that with proper fabric planning and the application of modern technologies, it is possible to significantly reduce textile waste while enhancing the sustainability and functionality of final products. The developed "zero waste" garments serve as an example of best practices in sustainable fashion. Digital design facilitates the further application of these approaches on an industrial scale, thereby reducing the environmental impact of the fashion industry.
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